Plastic Nylon Injection Molding Bonded SmCo

/Plastic Nylon Injection Molding Bonded SmCo
  • Plastic Nylon Injection Molding Bonded SmCo
Primary Competitive Advantages:
  • We are A Professional Permanent Magnets & Magnetic Assemblies Company Operating Since 2004
  • All Magnetic Grade for Sintered & Bonded Magnets
  • Our Quality Guaranteed
  • We Ship Worldwide
  • Small Orders Accepted
  • OEM Design Approvals
  • All Payment Accepted
  • Plastic Nylon Injection Molding Bonded SmCo Magnet Assemblies, Compression & Injection Molded Rare Earth Samarium Cobalt Magnets, anisotropic & isotropic bonded SmCo5 / Sm2Co17 permanent magnets, Plastic Injection Nylon PPS Polymer Bonded Hot Pressed Samarium Magnet China Supplier

    Plastic Nylon Injection Molding Bonded SmCo Magnets Feature:
    Part No.:  MPCO-BISM series
    Type: Permanent
    Composite: Compression & Injection Samarium Cobalt Magnet (Rare Earth SmCo)
    Size / Shape: Customized design drawing
    Application: Motors, Devices, Printers, Sensors, CD/DVD ROM and so on.
    Packing: cartons / pallets
    Delivery Date: 10-18 days
    Place of Origin: Zhejiang, China (Mainland)

    Injection Molded Samarium Cobalt Bonded Magnets can be made by combining SmCo powders with Nylon 6, Nylon 12, PPS and other resins. The ratios between magnetic powders and resins are endless, therefore many grades exist depending on magnetic performance, temperature resistance, and mechanical strength. These materials can be molded directly over or into another polymer or metal component. The shapes and sizes are endless, as are the magnetization patterns that can be achieved either in the molding tool or by utilizing a magnetizing fixture. The following tables list several common grades, however we have the capability to formulate any desired grade of magnetic material based on customer specified parameters.

    MPCO offers both compression bonded 1:5, and 2:17 SmCo magnets. They have lower energy products than sintered SmCo – currently in the range of 4.0 to 10.0 MGOe. Polymer samarium cobalt magnets with SmCo magnetic powder mixed with polymer materials, compressing through the shaped die, various shapes of high dimensional accuracy can be produced, requiring no further finish machining. Due to excellent corrosion resistance, coating is not required.

    Injection Mold Bonded SmCo Permanent Magnets
    Injection Mold Bonded SmCo Permanent Magnets

    1.Introduction

    Injection molded magnets are available using smco, ferrite, neodymium-iron-boron, or blends of magnetic materials to achieve an extensive range of properties. Binder types include Nylon 6 and 12, PPS, and Polyamide. The binders and magnetic alloys are capable of a wide range of application temperatures from below -40° C to above 180° C. The Injection molding process is particularly well suited to molding very intricate shapes and thin walled parts. The finished parts can be either very simple or complex in geometry. Injection Plastic Bonded Samarium Cobalt

    2.Materials:
    Injection plastic-conded magnet is a new kind of composite permanent-magnetic material with the features of flexible shaping, dimensional precision, adjustable magnetic properties, fine coherence, composite molding, elastic magnetization and high mechanical strength. Isotropic Bonding SmCo Permanent Magnets

    3.Advantages:
    1) The injection molding has a particularly useful feature in large-quantity.
    2) The injection molding’s magnets values are lower than the compression molding because of their relative low density.
    3) The shapes of high dimensional accuracy can be produced without secondary processing.
    4)Widely used in direct current motor, step motor, control motor, air-condition motor and duplication machine

    Injection Plastic Bonded Samarium Cobalt Magnet Assemblies

    Injection Plastic Bonded Samarium Cobalt Magnet Assemblies

    Magnetic
    Properties
    Remanence Coercive
    Force
    Intrinsic
    Coercivity
    Energy
    Product
    Br Hc Hci (BH)max
    kGs mT kOe kA/m kOe kA/m MGOe kJ/m
    BIS-3 3.0-4.0 300-400 2.5-3.5 200-280 8-15 640-1200 2.5-3.5 20-28
    BIS-6 5.2-5.8 520-580 3.8-4.8 300-380 8-15 640-1200 5.5-6.5 44-52
    BIS-8 6.0-6.6 600-660 4.5-5.8 360-460 8-15 640-1200 7.5-8.5 60-68
    BIS-9 6.1-6.8 610-680 5.0-6.0 400-480 8-15 640-1200 8.5-9.5 68-76

     

    Temperature
    Properties
    Reversible Temp Coef. Max Working Temperature Mold Temperature Range
    %/°C Tmax °C Tmold °C
     Bd  Hd PA6 PA12 PPS PA6 PA12 PPS
    BIS-3 -0.035 -0.29 150 120 180 70-120 20-150 135-175
    BIS-6 -0.035 -0.28 150 120 180 70-120 20-150 135-175
    BIS-8 -0.035 -0.28 150 120 180 70-120 20-150 135-175
    BIS-9 -0.035 -0.28 150 120 180 70-120 20-150 135-175

     

    Physical
    Properties
    Density Hardness Tensile Yield Strength
    (Mpa)
    Water Absorption (%)
    g/cm3 R PA6 PA12 PPS PA6 PA12 PPS
    BIS-3 3.0-5.8 88-131 18-145 12-171 13-150 0.3-11 .05-3.2 .02-.05
    BIS-6 4.5-5.1 90-130 20-140 13-170 13-150 0.3-11 .05-3.2 .02-.05
    BIS-8 5.3-5.6 92-133 20-142 13-171 13-150 0.3-11 .05-3.2 .02-.05
    BIS-9 5.4-5.8 95-135 22-145 15-171 13-150 0.3-11 .05-3.2 .02-.05