Injection Molded SmCo Rare Earth Bonded Magnets

/Injection Molded SmCo Rare Earth Bonded Magnets
  • Injection Molded SmCo Rare Earth Bonded Magnets
Primary Competitive Advantages:
  • We are A Professional Permanent Magnets & Magnetic Assemblies Company Operating Since 2004
  • All Magnetic Grade for Sintered & Bonded Magnets
  • Our Quality Guaranteed
  • We Ship Worldwide
  • Small Orders Accepted
  • OEM Design Approvals
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  • Injection Molded SmCo Rare Earth Bonded Magnets, Compression & Injection Mold Bonded Samarium Cobalt Magnets, custom anisotropic & isotropic bonded SmCo5 / Sm2Co17 permanent magnets, Plastic Polymer Bonded Hot Pressed Samarium Magnet China Manufacturer

    Injection Molded SmCo Rare Earth Bonded Magnets Feature:
    Part No.:  MPCO-BISM series
    Type: Permanent
    Composite: Compression & Injection Samarium Cobalt Magnet (Rare Earth SmCo)
    Size / Shape: Customized design drawing
    Application: Motors, Devices, Printers, Sensors, CD/DVD ROM and so on.
    Packing: cartons / pallets
    Delivery Date: 10-18 days
    Place of Origin: Zhejiang, China (Mainland)

    Bonded Samarium Cobalt is the highest grade of material that can either be made by using nylon 12 or compression molded using epoxy. It was developed by Seiko Epson Corporation and can be made radial up to 15 Mgoe, cross field up to 17 Mgoe, and axially by similar method for 15 Mgoe. Typically used in high quality stepping motors, this material has been in the market place for over 20 years and MPCO has yet to have a reject of any kind.

    Injection Mold Rare Earth SmCo Ring Magnets

    Injection Mold Rare Earth SmCo Ring Magnets

    Injection Molded Samarium Cobalt Bonded Magnets can be made by combining SmCo powders with Nylon 6, Nylon 12, PPS and other resins. The ratios between magnetic powders and resins are endless, therefore many grades exist depending on magnetic performance, temperature resistance, and mechanical strength. These materials can be molded directly over or into another polymer or metal component. The shapes and sizes are endless, as are the magnetization patterns that can be achieved either in the molding tool or by utilizing a magnetizing fixture. The following tables list several common grades, however we have the capability to formulate any desired grade of magnetic material based on customer specified parameters.

    Due to different manufacturing processes these materials (excepting C1) are sourced off-shore for the convenience of our customers. Secondary operations (ie. machining, magnetizing and inspection) are performed here. Ceramic/Bonded are least strong of these grades, of the rare earth magnets, NIB is strongest while SmCo has better temperature characteristics. AlNiCo has the best temperature characteristics, although is less strong than rare earths and is easily de-magnetized.

    MPCO offers both compression bonded 1:5, and 2:17 SmCo magnets. They have lower energy products than sintered SmCo – currently in the range of 4.0 to 10.0 MGOe.
    Polymer samarium cobalt magnets with SmCo magnetic powder mixed with polymer materials, compressing through the shaped die, various shapes of high dimensional accuracy can be produced, requiring no further finish machining. Due to excellent corrosion resistance, coating is not required.

    Plastic Bonded Hot Pressed Samarium Magnet

    Plastic Bonded Hot Pressed Samarium Magnet

    Magnetic
    Properties
    Remanence Coercive
    Force
    Intrinsic
    Coercivity
    Energy
    Product
    Br Hc Hci (BH)max
    kGs mT kOe kA/m kOe kA/m MGOe kJ/m
    BIS-3 3.0-4.0 300-400 2.5-3.5 200-280 8-15 640-1200 2.5-3.5 20-28
    BIS-6 5.2-5.8 520-580 3.8-4.8 300-380 8-15 640-1200 5.5-6.5 44-52
    BIS-8 6.0-6.6 600-660 4.5-5.8 360-460 8-15 640-1200 7.5-8.5 60-68
    BIS-9 6.1-6.8 610-680 5.0-6.0 400-480 8-15 640-1200 8.5-9.5 68-76

     

    Temperature
    Properties
    Reversible Temp Coef. Max Working Temperature Mold Temperature Range
    %/°C Tmax °C Tmold °C
     Bd  Hd PA6 PA12 PPS PA6 PA12 PPS
    BIS-3 -0.035 -0.29 150 120 180 70-120 20-150 135-175
    BIS-6 -0.035 -0.28 150 120 180 70-120 20-150 135-175
    BIS-8 -0.035 -0.28 150 120 180 70-120 20-150 135-175
    BIS-9 -0.035 -0.28 150 120 180 70-120 20-150 135-175

     

    Physical
    Properties
    Density Hardness Tensile Yield Strength
    (Mpa)
    Water Absorption (%)
    g/cm3 R PA6 PA12 PPS PA6 PA12 PPS
    BIS-3 3.0-5.8 88-131 18-145 12-171 13-150 0.3-11 .05-3.2 .02-.05
    BIS-6 4.5-5.1 90-130 20-140 13-170 13-150 0.3-11 .05-3.2 .02-.05
    BIS-8 5.3-5.6 92-133 20-142 13-171 13-150 0.3-11 .05-3.2 .02-.05
    BIS-9 5.4-5.8 95-135 22-145 15-171 13-150 0.3-11 .05-3.2 .02-.05