ADVANTAGES AND BENEFITS OF MAGNETIC FILTRATION SYSTEMS
MPCO is a leading supplier of permanent magnetic systems. We provide a wide array of magnetic filtration equipment like magnetic filter bars, magnetic grates, magnetic plates, magnetic bullets, magnetic liquid traps, and many more. Our magnetic products come in a variety of forms, like flexible magnets, neodymium magnets, and SmCo magnets. For variety and flexibility in options, we also use different magnetic materials such as NdFeB, alnico, ferrite, and many others. We guarantee high-quality products and services, and our team of experts will ensure you that your magnetic system needs are taken care of with our custom solutions.
Magnetic filtration or separation is the process of separating components of mixtures through the use of powerful magnets to attract magnetic materials like loose shrapnel and metal shavings. This system is important for quality control of contaminants in industries like food, oil and gas, water treatment, pharmaceutical, and other industries that deal with fluids. Magnetic filtration systems are crucial for maintaining the cleanliness of industrial processes. It is important for aspiring business owners and designers to know the advantages these systems bring and if they are a worthy investment for your facility. Here is a list of the benefits magnetic filtration systems bring:
1. REUSABLE TECHNOLOGY AND REDUCED COSTS
Compared to filtration methods which make use of disposable filters, the cost of removing particles is much lower with magnetic filtration. Consumption cost is also significantly reduced once a magnetic filter is installed. There are no other expenses to incur over the lifetime of the filter. By contrast, disposable filters require frequent purchase and replacement, which isn’t cost-effective and takes longer to set up
2. IMPROVED FLUID FLOW
Magnetic filters and grates don’t restrict the flow of fluids as much as conventional filters. With other filter types, flow can be interrupted once the filter media is plugged with particles. This does not happen with magnetic filters like plugs and rods. They continuously remove particles and allow fluid flow with minimal restriction. magntetic grates and grids Neodymium Round Magnetic Filter bars
3. PROVIDES SUPPORT TO CONVENTIONAL FILTERS
On their own, magnetic filters are already an efficient system, but they can also serve as an additive to support conventional filtration systems. By combining these two systems, magnetic filters can lessen the load of the conventional filters by reducing strain and increasing their ability to remove any remaining particles. This increases the service lifespan of the conventional filter; in certain cases, up to two to three times life extension may be experienced.
4. ENVIRONMENTALLY FRIENDLY
Magnetic filters reduce the usage of disposable filters like paper and cartridges, making them environmentally friendly. They also ensure that industrial fluids like coolants and oils are clean so that their usage is minimized and disposal is reduced greatly. Magnetic filters also allow ferrous particles it has filtered to be easily recycled. This cannot be done on conventional filters, since the contaminants stick to the filter media and have to be disposed of as hazardous waste.
5. IMPROVES ELECTRO-HYDRAULIC VALVES
For facilities that use electro-hydraulic valves and power, it is essential to use magnetic filtration systems. Magnetic filters are efficient in removing ferrous particles that can interfere or damage electro-hydraulic valves. Using magnetic filtration can enhance the reliability of these valves and allow these machines to run safely, reducing future problems.
6. REDUCED RISK OF OIL OXIDATION
Oil oxidation is a natural process that can occur in oils and lubricants when exposed to metallic particles. This can cause unwanted sludge, rust, and corrosion. Magnetic filters can continuously and efficiently remove these metallic particles and improve the quality of oil, reducing the need for any unwanted disposal.
7. BETTER GRAVITY FLOW
Many machines and systems make use of gravity to transport liquids through pipes and connections. Gravity flow lacks a sufficient amount of pressure for conventional filters to remove particles and contaminants. Magnetic filters, rods, and plugs generally do not restrict flow, enabling these particles to be quickly and conveniently removed even if gravity flow is the only pressure exerted.
Magnetic filtration is an essential component of many industrial processes. Its ability to remove particles and impurities is vital in preventing any contamination from occurring in your products. Magnetic filtration is an ideal solution for removing ferrous particles and is an easy addition to your filtration systems. It’s low-cost, environmentally friendly, and can improve productivity.
Visit our MPCO website now and check out our wide array of products, from permanent neodymium magnets, permanent alnico magnets, magnetic rods, grates, and many more. We are here to provide the best permanent magnet solutions. For additional questions, do not hesitate to contact us.